EK4 Build!Track car!


Badlycooked

New Member
Joined
Feb 4, 2014
Messages
17
IMG_0028_zps1a4b4603.jpg


My 3 EK's in garage!EK2-EK3-EK4(project on the right)

So engine spec so far is as follows!

B16A bottom end
Bored and honed 82mm
Forged and lightened crank
ACL race bearings
ACL con rods
APR headbolt kit
Buddyclub flywheel
AEM crank pulley
ITR inlet manifold
Port and polished to suit head
70mm throttlebody
RC440CC injectors
Vortech fuel pressure regulator
Buddyclub spec2 exhaust
Full length alloy rad


probably more there but forgotten!

Gearbox:
S4C LSD box(work done will update spec later on)
NGK stage 1 clutch

Brakes & Suspension:
Fully polybush car
Rear LCA's
CTR front calipers
282mm grooved discs
Yellow stuff pads
EK4 rear calipers
grooved discs
yellow stuff pads
Braided brake lines
Toyo R888

Interior:
Roll cage
EK9 black dash

So pictures of a few goodies!

IMG_0063_zps3d4890c0.jpg


IMG_0130_zps0657868c.jpg


IMG_0131_zpse9bb79d1.jpg


IMG_0133_zpsff18fc95.jpg


IMG_0347_zps6797635a.jpg.html


IMG_0382_zps8b04d1fe.jpg


IMG_0383_zps6649c022.jpg


So bought an EK4 bare shell!was stripped poorly so said id finishing stripping it fully first before i cracked on with anything

IMG_0146_zps02234b34.jpg


2013-09-09205548_zps7c8d0544.jpg


2013-09-09205609_zps014320e6.jpg


2013-09-09213321_zpsc545b92d.jpg


http://i1342.photobucket.com/albums/o777/BradleyCooke1/EK4 BUILD/2013-09-11210459_zpsc21364d4.jpg

So i stripped underneath of car and prepared for underseal!i know this is more weight but i live by coast and salt air rusts everything!

IMG_0172_zps6aad60c5.jpg


IMG_0174_zps5a663dcc.jpg


IMG_0213_zpsb5b5c15b.jpg


IMG_0214_zps31460b0b.jpg


So while tank and straps etc were down i said i was going to clean everything and paint them all!

IMG_0231_zpse9c79d21.jpg


IMG_0232_zps127e7103.jpg


IMG_0239_zpsdb418bbf.jpg


IMG_0240_zpsc6fc418e.jpg
 
so sealed up the underneath of car and then got tank and lines ran back in

IMG_0278_zps5c69312f.jpg


IMG_0314_zps92a77ce6.jpg


now i started concentrating on the front wings!they were all different colours so going to paint them black!leaving engine bay same colour for now!

IMG_0236_zps46ca18b3.jpg


IMG_0242_zpsb74d6b71.jpg


IMG_0285_zps1afc1fc0.jpg


IMG_0286_zpsd8f16d58.jpg


IMG_0286_zpsd8f16d58.jpg


IMG_0401_zpse9fb1a75.jpg


IMG_0287_zpsfd31aaf4.jpg


IMG_0402_zps0442e83e.jpg


So my OMP 6 point bolt in cage arrived!

IMG_0403_zpsefb52197.jpg


Done a test fit and started to prepare car to weld mounting plates

IMG_0405_zps9cf5a442.jpg


IMG_0406_zps646098a3.jpg


IMG_0407_zps6d16adc6.jpg


IMG_0409_zps84770f0c.jpg


IMG_0410_zpsd85faf06.jpg


IMG_0411_zpsfa3deb72.jpg


IMG_0412_zpscec4e99b.jpg
 
Nice build! thanks for sharing :D
 
Very nice mate.
I wish I had the room to strip and spray cars like that.
What did you use to get all the **** off the bottoms and under arces?
 
Very nice mate.
I wish I had the room to strip and spray cars like that.
What did you use to get all the **** off the bottoms and under arces?

Power hosed underneath!I just used a steel wire brush on a drill!and finished with sandpaper!
 
So over the weekend i got the mounting plates for roll cage welded in!

Havent been cleaned up yet but this is the idea!

IMG_0450_zps15327260.jpg


IMG_0452_zps67e850de.jpg


IMG_0454_zpse38e7f3f.jpg


IMG_0451_zps90305ac6.jpg


IMG_0455_zps4951d839.jpg


IMG_0453_zpsfd445a59.jpg


so once these were all in and welded!next was to align the bolt holes to be drilled!

i marked the holes and then removed the cage as trying to drill holes wouldnt work when it was in the way!

IMG_0458_zps97adc950.jpg


IMG_0460_zps461b2a26.jpg


IMG_0461_zps0d43db10.jpg


IMG_0463_zpsd8a69396.jpg


IMG_0462_zpsd5ae87fb.jpg


IMG_0464_zps3c70ab69.jpg
 
So small update again!

Started to cut unwanted panels in the car!

IMG_0479_zps619a04a8.jpg


So was going to cut out 4 holes below the window and the T section in the middle but scraped this idea and went all out!

IMG_0473_zps989cf7e4.jpg


IMG_0493_zps199e4314.jpg


IMG_0494_zps6b736525.jpg


So polybush kit arrived from Tegiwa!

IMG_0466_zps128b9775.jpg


IMG_0467_zps5e2be109.jpg


Also started preparing cage for some paint!

IMG_0472_zpsf478ab98.jpg


And got it primered!

IMG_0481_zps8b6cc529.jpg


IMG_0483_zpsb2ac9b35.jpg


IMG_0485_zps114daf6e.jpg


IMG_0486_zpsa1bc9ef9.jpg


IMG_0487_zps01d9fa6e.jpg


IMG_0488_zps48219c19.jpg


Thats it for now!
 
So dont know where to even start ha

Totally forgot i even started a build thread on this site!

IMG_0534_zpse597df46.jpg


IMG_0538_zpsbf28b1df.jpg


IMG_0539_zps677e382d.jpg

So that was the cage painted black!Now for the interior of the car!
IMG_0540_zps9c9e8070.jpg

10245472_10202886449794544_1725504914_n_zps550e6f3a.jpg

10174966_10202886447594489_1236683759_n_zps0c990dde.jpg

10171677_10202886447554488_176101551_n_zps1285357a.jpg

So that was the inside all painted up!So time for cage back in!

100_1963_zps7c0847f9.jpg
 
Over this whole build i went from a road/track car to full on track car!I was mad for loosing as much weight as possible!so i went away and bought some goodies!
Fibreglass boot,bonnet and wings!Also bought a full set of lexan polycarbonate windows!

IMG_5840_zps6b5f5ffb.jpg

IMG_5845_zps65f792e1.jpg

IMG_5847_zpscee8aa49.jpg

So that should help keep my weight down!I also went and bought a set of BC BR type coilovers!
100_1957_zps5fe22143.jpg

Also dont a 282mm disc conversion on the front!So CTR callipers,Rover 282mm discs drilled and grooved and ferodo ds2500 pads all around!
IMG_5843_zps46beae87.jpg

IMG_5836_zps755bd59a.jpg

IMG_5839_zps5c4f2d7e.jpg
10484375_10152963109644937_1291173155_n_zpsf0ee0e44.jpg
 
So bought a set of Kosei p1's!They wernt in the best of shapes so time to refurb them!Never doing wheels again ha torture of a job!
IMG_0074_zps8b3e3dfe.jpg

IMG_0147_zps53dc0b9a.jpg

IMG_0185_zps6cd71e50.jpg

First coat of primer!
IMG_0214_zps1911d062.jpg

IMG_0285_zps930f5c29.jpg

IMG_0221_zpse464aa16.jpg

^^ an instagram pic!Follow us on instagram Badlycooked
 
So this is just all parts update with the most recent spec list!Car is nearly built!building rest of engine this weekend!
The new Bride!After spending this much time and money on the car i said id treat myself to a nice seat!and once again less weight!
10510299_10152962456559937_2031438573_n_zpsb719d245.jpg

10487807_10152962457159937_133084444_n_zpsb4b43872.jpg

Bride Zeta 2
Tegiwa 2.5'' manifold
10510255_10152965046499937_1532325763_n_zpsd630670a.jpg

10485245_10152965047429937_667391090_n_zps54757984.jpg

10486909_10152965047029937_1681426613_n_zps9a71b735.jpg

10510163_10152965046684937_2014515978_n_zpsa05ea5fd.jpg

Cometic .3mm Headgasket
10472188_10152965045664937_1466390057_n_zps46a7595a.jpg

Innovative engine mounts
IMG_5834_zpsf105949d.jpg

IMG_5835_zps01ab7a96.jpg

Walbro 255 fuel pump
IMG_0307_zps6c3b2bf6.jpg

US racing front camber arms and PLM super low rail
IMG_0039_zps914ec2bb.jpg

Set of takata harness here but no pics!
LCA's
100_1968_zpsf3679f3e.jpg

So full spec list!
Shell
EK4 jap shell
Fully Undersealed
Polycarbonate windows boot,back and front
Fibreglass boot,bonnet and wings
Fully polybushed

Engine and Box

B16A bottom end Bored 82MM High Compression Build!
Cometic headgasket .3mm
APR Head Bolt Kit
ACL Race Bearings
NPR pistons
Forged Crank
BuddyClub Flywheel
AEM Crank Pully
Baffled Sump
Blox magnetic sump plug
ITR inlet mani port and polished
70mm TB
S80 LSD gearbox With Mfactory gear kit!
6puk clutch and pressure plate
Chipped and Mapped ECU by Keith McMullen
BuddyClub Spec2 cat-back
Full Length Alloy Rad
AEM v2
Buddyclub spec3 cams
Skunk2 high compression forged flat faced valves
Innovative engine mounts
Tegiwa 2.5'' exhaust manifold

Brakes,tyres,suspension,wheels

4xR888's
CTR front callipers
282mm discs front drilled and grooved
ek4 rear callipers drilled and grooved discs
BC br type coilovers
Fully polybushed
skunk2 rep LCA's
Koesies p1's
Ferodo DS2500 pads
Us racing camber arms
Braided brake lines

Interior
6 point OMP bolt in cage
OMP deepdish steering wheel
Bride Zeta 2
Takata harness

Probably more but cant think of it!
 
Great build thread! Any more updates?

Be interesting to see how much this weighes
 
Great build thread! Any more updates?

Be interesting to see how much this weighes

Yeah lots of updates man just trying to organise all the pictures!the car is currently on the floor ready for powerplant to be put in!ill organise pictures and stuff today and update some more!Im hoping between 800-900kg!
 
Back
Top