Thunderhill 25hrs Endurance race report


Dixcelbrake

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Nasa Thunderhill 25 hrs special event – Race Report

16th December 2009

Race date: 5-6 December –2009

The Worlds longest and largest race Thunderhill 25 hrs in north San Francisco
It was an honour for me to join Team Gear X and race in their K20 powered DC2 US Touring car.

This was the first time for this new Team of drivers and we finished 38th overall (96 cars start) and 11th in our class (17 cars in class).

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Our team mates included the famous – Jeff (Kiwi) Owen, owner of Special Project Motorsports, Alan Stewart – New Zealand Honda Cup champion, Tom Lepper – Spoon US owner and 5 times touring car champion, John Hsu – the desert racer and myself Dixon Cheng.

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The Race started at 11am but we had misfiring problem and was losing a lot of power. From our experience we thought it was caused by bad fuel supplied at the track, we drilled it down to a blocked fuel injector! We got them fixed within an hour and got back out on track again.

John was the first one out on track for the first stint which he completed 30 laps (1hr). I took over on the 2nd stint without any problems for 48 laps (1 hr 30 mins) and lapped with the fastest lap of 2 mins 05 seconds on our 61st lap, only 0.2 secs slower than the Spoon FD2 Civic Type R.

Alan Steward took over the 3rd stint but due to oil on the track and due to our HID lights not working probably, he called it in after just 8 laps and we had to fix the light problem before we could get the car out again.

Jeff Owen took the 4th Stint, and after 30 laps he was hit by a BMW spinning the car off the track. We called him in to get the car checked over and changed driver’s at the same time. On our 5th stint we had our US touring car champion Tom Lepper.

After 3 laps, Tom reported a problem with the backend, saying the car was un-drivable due to the backend being very loose. He came back to the pit’s and we found one of the oil cooler hoses from the gearbox was damaged, most likely from the contact with the BMW in the last stint. This caused the gearbox to overheat and the bearing seized up, melting the casing and putting a big hole in the side of the gearbox.

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We had no option but to remove the gearbox and change to a new one. Due to the extreme heat around the engine bay and gearbox, it took our mechanics 2 hours to swap the new box over and by the time our box was done the Spoon FD2 was 100 laps in front of us and it was already 10pm. Although disappointed we weren’t too concerned as we know that anything can happen during an endurance event. We still had 14 hours until the chequered flag.

John took the car out as soon as the gearbox was in but unfortunately on his 20th lap we had an engine failure – valve guide seized and caused one of the valves to hit the piston and destroy the whole engine. Luckily we had a spare engine and our mechanics quickly got the pit setup and got the engine swapped over. It took us a while to swap the engine and it was 3am by the time the engine was back in.

Our mapper took the car for a quick drive around the pit and put in a conservative map to make sure the car would last the remaining 8 hours. By the time I got back into the car again, we were almost in last position and 250 laps behind the Spoon FD2 which hadn’t suffered any problems unlike us. So we decided that I would do a double stint to try to pull back as much time as possible.

When I took over the driving seat at 4am, it was cold, dark, and I was tired but I managed to get 82 laps before we changed drivers.
It was the most beautiful scene seeing the sunrise during the race.

Pit stop –

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John, Jeff then Alan took over the next few stints, as the track was light again and there was only few hours left till the finish. Everyone started getting a little aggressive on track and few of the other teams blew their engine’s spilling oil on the track, our car had a few scrapes front, back and side which caused a few punctures. Our guys managed to sort all of the problems.

John took the last stint and took the chequered flag at 12pm.

This was everyone’s first attempt at a 25 hrs event, none of us had any experience at Endurance Racing and we are very proud and happy that we managed to finished the race. We are now looking forward to the 2010 event, for sure we will have a much stronger package and we will put everything from our experience into the new car.

Our car and Engine bay after the race

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Special thanks to -

Dixcel Brake – Supplied us with an endurance disc and pad combination along with racing brake fluid for this event. We were the only car on the grid which finished the race using one set of discs and pad’s. After the whole race the front pad’s had only used 2mm of wear and the disk was only covered in surface wear, we we’re all amazed by the braking power we had throughout the race.

Front brake after 25 hrs
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Rear Brake

http://www.dmsracingltd.co.uk/news/wp-content/uploads/2009/12/thunderhill-10.jpg


GearX for the amazing gearbox, the box was run with no oil before we swapped it over and the driver didn’t even notice a difference in the gearchange!

Callo’s Racing – For the pit crew, race truck support

Motul – Engine, gearbox oil

Team –
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Drivers –
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Spoon owner – Ichishima San
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Some others –

Our race truck –

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Spoon –
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Some didn’t finish the race –

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Our practice car –

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This guy finished the whole 25 hrs race on his own in an MX5. He broke the world record in Endurance racing. Its amazing, no one could understand how he did it! And yes he won the class with most laps finished!

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More news please visit - Dixon Motorsport, Race and Track Car Preparation, London UK, providing tuning services and 4 wheel alignment, Honda and Mitsubishi Specialists

Thanks

Dixon
 
Congrats Dixon, sounds like you did pretty well over there!
 
Alan Stewart races in the Honda Challenge and Motul Honda Cup here in New Zealand, and is not only a very good driver but a real nice guy to boot.

I'll be linking this into the Motul Honda Cup website if thats ok with the OP?

Here's our Motul Honda CUp website for those who are interested, your truly is in there too!

Welcome To The Motul HondaCup NZ Website

Always wanted to do really long endurance races (12hrs plus), but probably impossible with the car these days :(

Legends!
 
yeah is fine, you can post this on his website, I have already emailed him a copy already.

Dixon
 
Thanks Dixon.

Forgot to add that the longest race here in New Zealand is a six hour :( There was talk a couple of years ago of a twelve hour day/night race, but it never got off the ground. More's the pity.
 
Awesome photos, thanks for sharing :)
 
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