OK time for an update, I got the manifold and exhaust finished.
I got the manifold finished and bolted it up last weekend. Once I made the front half of the exhaust and fitted the first silencer in place, I decided i wanted to see if all my hard work had amounted to anything and took it round the block.
Seeing this silencer that took me a day to make bouncing down the road behind me was actually quite funny
It was so hot I could'nt pick it up and had to pull my jumper over my hands!
This week I finished up the exhaust and went back to the dyno.
Before I fitted the manifold the fuelling was very rich 11.5:1- 12:1 all through the rev range, Now with the new manifold and exhaust using the same map the fuelling is dangerously lean, 15.5:1 at worst. We did one run and stopped.
There has been a significant increase in VE due to the manifold and the map does not have enough fuel to take advantage of this.
The biggest changes in afr were at the 4500-6000 rpm which is where I had designed the manifold to work.
I've been speaking with a couple of people whose opinions I respect and shown them the before and after AFR logs and they agree with me.
In the next few weeks I am going to fit some adjustable cam gears and then my hero PerryMoo is going to map it for me. Once it's mapped we both expect a good power gain.